prototype fabrication

AEI is an engineering and testing company based in Columbus, IN, providing R&D, engine development testing, and fabrication services. It operates over 20 engine dynamometer test cells and a full-scale machine and fabrication shop, and develops products such as the Sulfalyzer, Bench Top Soot Analyzer, and PM Sample Conditioning systems.

3D scanning5-axis CNC machiningair flow rigsaltitude testingburner rigscold chamber testingengine dynamometer testinghybrid/electric systems testingmachine and fabrication shopvehicle engineeringwaterjet cutting

Aviatech Corporation has been active in the development of Antennas, RF components and Electrostatic Dischargers since 1970, and is the exclusive partner with Cooper Antennas in North America, providing Technical Support, Sales & Business Development, Program Management and Contract Administration to Government agencies, US Military, Prime Integrators, Radio OEMs, Electronic Systems Manufacturers and Airframe OEMs in North America.

antenna designContract Administrationfull-rate productionprogram managementsales & business developmenttechnical support

Axionix is an engineering-first company founded in 2018 with a team of engineers, designers, program managers, and marketing experts. It helps solve complex product challenges across the full development lifecycle, from concept and prototyping to scalable manufacturing, with expertise in mechanical design, systems integration, and DFM/DFA supported by in-house rapid prototyping.

DFM/DFAElectrical Engineeringmechanical designrapid prototypingscalable manufacturingsystem engineeringSystems Integration

Beach Electronics and Manufacturing, Inc. has operated in Virginia Beach since December 1990. The company fabricates and repairs electromechanical and electronic devices, retrofits, refurbishes, or assembles to customer specifications, and is source approved by the Navy to fabricate spare parts and perform depot level repairs. It serves Military and Commercial customers.

assemblycable assembly repaircircuit board repaircuttingdepot level repairdesolderingdrillingequipment installationfabricationrefurbishmentreverse engineeringsolderingtesting

Broadcast Electronics (BE) designs and manufactures radio and TV broadcast equipment, including AM, FM, HD Radio and TV transmitters, studio products, audio/data links, and audio automation and metadata software. Founded in 1959, the company is located in Quincy, Illinois, and its products are used in thousands of broadcast facilities worldwide.

automated productionresearch and new product designsoftware developmenttestingtransmitter manufacturing

Drumbeaters of America Inc. engineers and manufactures industrial drum disposal equipment, including drum crushers, drum washers, drum washer crushers, trash can washers, IBC tote washers, and mobile drum disposal systems. Founded in 1991 and located in Elburn, Illinois, the company serves industries such as oil, chemical, food, manufacturing, and energy, with clients including Fortune 500 manufacturers, U.S. military installations, government agencies, and waste remediation contractors.

custom-engineered solutionsdesignengineeringfinal assemblymachine shopmanufacturingrecycling servicestesting

Dura Magnetics is a custom magnet engineering and manufacturing company incorporated in 1961, originally established as a production Alnico magnet alloy manufacturer. Today it is an engineer-to-order manufacturer of magnets and magnetic assemblies serving aerospace, defense, medical, and other industries, with AS9100D certification, ISO 9001 compliance, and ITAR registration.

2D and 3D magnetic simulationCNC Turning and Millingdesign and engineeringID/OD and centerless grindingin-house manufacturinglarge-volume productionMagnetic concept validationreverse engineeringTesting and quality assurance

Erickson Motors is the commercial division of Engine Research Associates, Inc. (ERA), which owns it. Together they are the inventors and manufacturers of the Erickson Migrating Combustion Chamber (MCC) Engine, an ultra-quiet, high-efficiency, multi-fuel internal combustion engine. ERA focuses on military and government research and development programs including SBIRs. Both companies are located at the Northeast Indiana Innovation Center in Fort Wayne, Indiana.

3D CAD design3D printingCNC machiningCNC millingCNC ProgrammingCNC surface grindingComputational Fluid Dynamics (CFD)data acquisition and analysisdie castingFinite Element Analysis (FEA)investment castinglappingmodelingproduction fabricationsimulationtestingturning

of pageMATERIALS TO WELD THE FUTUREFortius provides next-generation wire alloys for large format metal 3D printing and robotic welding, enabling stronger, lighter fabricationLearn MoreINNOVATIVE ALLOYS FOR FABRICATIONSTRATEGY STRONGERSTRATEGY LIGHTERSTRATEGY COMPLEX DESIGNSSTRATEGY EASYFORTIUS METALS DEVELOPS HIGH PERFORMANCE WELDING WIRE FOR LARGE FORMAT METAL 3D PRINTINGWIRE DEVELOPMENT AND SALESFortius Metals develops welding wire specific to customer requirements across a range of alloys. Fortius wire offers ideal metallurgy for welding the unweldable, such as 1xxx, 2xxx, 6xxx, and 7xxx series aluminum by solving hot tearing and hot cracking issues. Contact usPROCESS DEVELOPMENT AND PROTOTYPESFortius develops process parameters specific to your preferred welding process. We can also fabricate your prototypes in-house. Contact uscapabilitiesWORKING WITH FORTIUS IS EASYWe provide the.

large format metal 3D printingProcess consultingprocess developmentrobotic weldingwire development

of pageYour Concierge Engineering, Prototyping, and Product Development Partner From Concept to LaunchSimplifying Complex Product Development With Personalized Engineering ExpertiseStart a Project Services Forward Engineering, LLC provides mechanical engineering services, product development services, mechanical design, prototype development, fixture design, reverse engineering, manufacturing support, and engineering consulting for clients throughout Southern California, including Los Angeles, Orange County, Inland Empire, and across the United States.Reverse Engineering & Legacy SupportCustom Equipment and Fixture DesignProduct Development & Mechanical DesignCommon Challenges We Solve​​ Product designs that are stalled Manufacturing cost reduction initiatives Legacy equipment with missing CAD files Obsolete components requiring reverse engineering Custom equipment and fixture design.

3D CAD modeling (SolidWorks)BOM developmentDesign for Assembly (DFA)design for manufacturing (DFM)design reviewsengineering consultingfixture designmanufacturing drawings with GD&T per ASME Y14.5mechanical system designproduct architecturereverse engineeringtestingvalue engineering

Fureon provides solutions to engineering problems, offering tech transfer and prototype fabrication services, with laser ignition coming soon.

tech transfer

GS Engineering is an employee-owned, HUBZone-certified small business founded in 2001 as the first spin-off from MTEC SmartZone. With approximately 100 professionals, it provides end-to-end product development, design and analysis services, instrumented field testing, and technology insertion for defense, commercial, aviation, off-highway, and ground support equipment clients.

assembly and installationCAD modelingcertified welding inspectioncontrol systemsdata acquisitionDimensional inspectionElectrical Designfield testingfinite element analysismachining and fabricationmaterial testingmechanical designreverse engineeringsimulationtopology optimization

Intent Design is a global product design and engineering services company headquartered in Farmington Hills, Michigan, with an extended global office in Bangalore, India. It provides advanced product solutions using multi-disciplinary engineering teams, integrating mechanical, electrical, plastics and embedded systems engineering to take products from concept to production.

design for manufacturingembedded systems (SW & HW)mechatronicspilot build supportplastics engineeringproduct concept designproduction supportprototypingstructures & mechanismstest/validation supporttooling support

KaZaK Technologies provides creative, novel engineering solutions, specializing in the design and finite element analysis of high performance, volumetric efficient, lightweight structures that take advantage of low-cost automated manufacturing processes. Established January 1, 2013 as an unaffiliated small business from Plasan-US, it designs, develops and manufactures composite structural systems for military and non-military markets, from material and prototype testing through low rate initial production and production manufacturing.

3D design using SolidworksANSYS analysisautomated composite manufacturingCNC manufacturingfinite element analysisfull scale testingmaterial and component level testingprocess engineering

Ker-Train Research (KTR) provides high quality, single-source, turnkey prototype solutions for new powertrain development or retrofit programs. Its main activities are research, development and specialty manufacturing of Ker-Train Transmission Technology. Founded in the 1970s by Mitch Kerr (President) and Hugh Kerr, KTR is located in Kingston, Ontario, Canada, with a team of 25 full-time employees and a 25,000 sq.ft. facility with a fully-equipped machine shop and testing.

analysis and optimizationCMM inspectionCNC lathesCNC mills (3- and 4-axis)concept developmentdetailed designFEAheat treatmentsimulationspecialty manufacturingtest bench customizationtesting serviceswire EDM

KSR Foam and Technical Products, LLC fabricates MIL-spec explosion suppressant foam, fuel cell and gas tank foam, anti-slosh foam, and reticulated polyurethane foam components and kits for aviation, military, high-performance, transportation, and general industrial customers. The company is AS9100D and ISO 9001:2015 certified, ITAR registered, and a Certified Woman Owned Small Business, located in Garden Grove, California.

3D Modelingbaggingcustom labelingfoam fabricationkittingmaterial evaluationpackagingproduction developmentreverse engineering